greedy jerks.this looks like a great workaround, though. A solid set of well-fitted car roof bars open up a whole world of carrying potential. I set out to get the parts to do this myself and had a hard time finding conduit hangers that looked like that. The design is simple and easily removable. Despite its relatively low price, this is a very well-designed and constructed set of roof rack bars. (110) 110 product ratings - M-Way Roof Cross Bars Locking Rack Aluminium for Ford Kuga 2008-2017. this step will force the hangers to conform to the shape of your factory rails As before, the roof rails swing inward to be their own cross bars. 7 years ago My Buick SUV didn't come with any cross bars. To bolt it together I installed each bolt loosely and then tightened them up from the outside moving towards the middle. Will be implementing this weekend! good job. Thanks! Smittybilt DRS-6 Roof Rack Bracket Kit. I just wanted to ensure that everyone understood the way these are typically used because they are very uhhh...useful, that way too. Reply Great tutorial. :) Did you make this project? Simply enter your registration and you’ll only see the roof bars … Place 2 washers on a bolt. on Introduction. That's the only modification you need to make. on Step 3. Here are our top 5 tips to help the job go smoothly: Using the Gamviti Roof Mounts, I was planning on using the 80/20 10 series 1"x2" at 48" length. To bolt it together I installed each bolt loosely and then tightened them up from the outside moving towards the middle. For a much more sound solution, see for ex. To lock the bolt in place tighten the nut down against the mount. I'm sorry, but this is just bad engineering. Here's what you need for hardware: 4, 1/4" bolts 16, 1" diameter 1/4" washers 4, 3/16" lock washers 4, 3/16" nuts 4, 3/4" conduit hangers. Filters. Our roof rack bars are available in multiple size, shape and colour options. 7 years ago I agree with dstand 100%. With its strong steel construction and durable E-coat and black powder coat finish, it easily stands up to the tough trails and long miles ahead. The plan is for three cross beams to mount my Yakima Mega Basket. Reply The cargo capacity is 165lbs to hold your gear easily. Railroad Rail Lantern / Sign Stand Split With Axe. Using a flat head screw driver, assemble the roof rails to the top of the car by sxrewing the side rails and the cross bars together. Once it's all together, 4 bolts are sitting in holes drilled along bar and two bolts are connecting it to the rack. 99. 4 - 3/8" hex nuts Accordingly, I drilled out 6, 1/4" holes in each bar. Just remove the short plastic anchor point covers which slide/snap into the track covers that run the length of the roof. I saw a set on Ebay for about $120.00 but still, I'd have to figure out how to mount it to the roof rack I bought. 7 years ago Crossbars support the weight of all the gear you’re adding to the roof and transfer the weight to the towers/feet. About: Awesome Gear I've designed myself. Jan 13, 2018 - DIY Roof Rack Cross Bars: My Buick SUV didn't come with any cross bars. Sir, you are a genius. 4.1 out of 5 stars 37. The factory bars can cost upwards of $350 a set. I measured the distance between the roof tracks and added 6". This Excursion was a great platform to add some more substantial cross-bars to, but I believe the same would apply to almost any SUV with an existing roof rack. A 10' piece cost me about $2.00. Share it with us! Looking at doing something similar. Nissan NV200 Roof Rails or Cross Bars … 5 years ago. 1 - 10' 3/8"x16 threaded rod Electricians, Plumbers, HVAC and other trades use these extensively to suspend and support conduit, pipes, ducting, etc. i loosely fit the clevis hangers to the rails to get an idea of where i wanted the rail located. I'd like to make one correction on this tutorial. £6.99 postage. Roof rack systems are designed to allow users to transport items on the roof, to open up the space for occupants inside the car. add 1 nut to the rod to hold it in place. Slip the washers into the track keeping the bolt in them. Mophorn Roof Rack Cross Bars with Locking Mechanism. Your Mazda3 has built in attach points. Only 2 left in stock - order soon. since i shortened the bolt threads, i was able to tighten until the nut hit the end of the threads Also adding a lock nut to the mount on your car to ensure vibrations wont loosen them over time or loctite (unlikely but safety first right?). Building everything in tension, and suspending your load between the lateral rails (rather than using them for support) is asking for trouble. Roof rails are necessary for any car-top accessory, like cargo baskets, ski racks, or bike racks. Bars Our roof rack bars are available in multiple size, shape and colour options. MEASURE the inner distance between the bracket again because the rubber padding may have moved the brackets alittle. You'll have to use a flat head to help get this done. 7 years ago Roof Rack Cross Bars. Now spin the hanger on the bolt. 5 years ago The factory bars can cost upwards of $350 a set. A trip to the hardware store and $10.00 later, I came up with this setup which worked great. Use a flat head if you need any help here. I then cut 2 bars the same length. I have roof racks on my matrix but when using them for my cargo box I have no room for my auxiliary lights. Usually two bars that run across the width of the vehicle roof, which you then mount your activity-specific racks to; whether it’s ski racks, bike racks, cargo boxes, kayak racks, etc. Post Reply. How to Make Charcuterie Boards Using Clear Acrylic Templates. on Introduction, Agree with Jason and dstand completely. : http://www.jeeppatriot.com/forum/showthread.php?t=105929. y'know, i wondered why they stopped including the crossbars and once you said they charge $350 for them it all made sense. The CURT roof rack cargo carrier is a The CURT roof rack cargo carrier is a roomy and versatile cargo carrier with a lightweight design and easy installation. The factory bars can cost upwards of $350 a set. $56.99 $ 56. I suggest you an improve: add some hooks along the cross pipes. They are electrical conduit hangers. Reply Nice, and the cost is great, Maybe you'd want to paint the clevis hangers black too, to match the car's original rack a bit better, but obviously that's not critical. Good job on the ible.just a few questions.have you loaded any weight onto this set up yet?how well do the clevis hangers work as connectors? 3 years ago. Well done, d311_5uxor. Fitting roof bars is a simple DIY job. Even cars with front to back roof rails will need a set of cross bars. However, steel and aluminum are more durable and stronger, so they will last you a lot longer! The Excursion already had a roof rack with two tracks, one going down each side with slide-able nuts and some eyelet/wing nuts to hold the crossbars … I think I'm going to have to steal your idea and improve a little. Thanks. Place two washers on top of that. DIY Roof rack cross beams So we have a honda pilot - that we just got back from the autobody shop after a run in with an out of bounds box truck - and while big it barely seats the 7 of us. AU $132.99. Cool idea! The design is simple and e… The roof rack crossbars have a streamlined body to minimize wind noise and offer an excellent fit for your 2015-2019 Chevrolet Suburban or other cars. It seats 8, so we have an empty seat but as the kids get bigger we find room more and more scarce. I've got a mid height cap so the actual roof line is shorter and I don't need a full rack, really just want 3 crossbars as low as possible and I like the tslots for mounting accessories. Price Filter Reset Filters. on Step 5. take the measurement, add 1/2" and cut the threaded rod to length. Very good Instructable, thank you! FREE Shipping. Did you make this project? For extra mounting safety, you could drill holes in the pipe so that the bolts used to fix the pipes to the clamps go into the pipes securing them just that bit extra. But for the same cost you could build something far more secure. no messy painting, no paint to chip off, makes it look like the whole cross bar was worth more than the $25 you put into it :), now that you have the bar assembled, reinstall the bolt into the clevis hanger and tighten It features a simple two-piece assembly and mounts to most styles of roof rack crossbars. Share it with us! Roof bars are the foundation of any load carrying system - everything else is fixed to them. measure the distance from the inner face bracket to bracket. Railroad Rail Lantern / Sign Stand Split With Axe. 9 years ago this all comes to about $22. Reply https://snapguide.com/guides/make-a-22-bicycle-roof-rack-attachment You want them just long enough so they don't interfere with the conduit while they're sitting in the hangers. 2 - 5' 1/2" EMT conduit I bought these at home depot for about $1.25 each. 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